Case:  Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away from Bangalore once in a month. Also, he will be using…

Under Body Coating (UBC) ? An underboading coating is a thick layer of cladding or thick resilient coating applied to the underside or chassis of an automobile to protect against impact damage from small stones, mud which would rapidly chip ordinary paint, allowing chassis to begin rust. Mostly vehicles in some territories…

OBJECTIVE:  To understand and designing of Hood assembly consists of Hood Outer panel, Hood Inner panel joined with Hem and develop the Inner panel with all necessary reinforcements definition of the positioning Hinge, striker parts and create provision for mastic sealant points. HOOD The hood or bonnet is…

Objective: Performing Wheel arch calculation with an European Standards and prove whether the car is passed for standard or not. Introduction Wheel Arch:                 The wheel arch is an arch-shaped cavity in the body of a vehicle, which houses a wheel. It has two important functions. It serves for the safety of pedestrians…

----------------- *** FENDER DESIGN *** ---------------- Objective: To understand and design of Fender and its mounts such as Drip, Sill, Bumper, A pillar, Baffle using a Software design tool "NX CAD" Introduction: Fender is the American English term for the part of an automobile, motorcycle or…

                          Section Modulus calculation and Optimization   Objective: To calculate the section modulus of the hood design and compare with new section of hood design with necessary changes to increase the strength and to conclude which…

********  CAR ROOF ASSEMBLY DESIGN  ******** Objective: To design car roof with essential flanges and reinforcements like ditch area, front roof rail, bow roofs, central roof rail and rear roof rail for the given styling surface. Perform a curvature study on the roof and perform the calculations for the heat…

DESIGN OF CAR BACK DOOR Objective:  From the given styling surface, develop a back door using appropriate design methodologies. The Design of Back Door of a car consists with an Inner Panel, Outer Panel(Upper & Lower) and Reinforcements for the Hinges, Gas stay, Wiper Motor, and Latch by following the engineering…

Title: CASING DESIGN Using NX-CAD Platform Objective:               The objective of this project is to design casing by using NX-CAD software in a sheet metal environment and get familiar with the use of sheet metal features and tools available in NX-CAD. Introduction:    …

Title: Box Assembly Using Advanced Sheet Metal in NX_CADObjective:          The objective of the project is to design a Box Assembly using sheet metal application in Siemens NX software.Introduction:               Sheet Metal is a comprehensive cold working process for metal sheets (usually below 6mm), including shearing,…

      Title:  Odd Shaped Enclosure Design Using NX Cad in Sheet Metal Objective:             The main objective of this project is to design the ODD_SHAPED_ENCLOSURE Sheet metal part using NX CAD Sheet metal tools and drafting the part in flat pattern to view for manufacturing and design purpose. Introduction:        …

Sheet Metal Bracket Design using NX CAD   Objective: The main purpose of this project is to design bracket as per 2D drawing through Advanced sheet metal tools in NX-CAD. Introduction:                  Sheet metal is a metal formed by an industrial process into…

Advanced Sheet Metal Design Using NX CAD  Metal Bracket-II Objective: The main objective of this project is to design a sheet metal BRACKET II in NX cad sheet metal application workbench. Also, to perform the drafting for the bracket part. Software used: NX CAD Student version To design and model the sheet metal Bracket…

QUICK RETURN MOTION MECHANISM Frame   Body 2     Body 3     Body 4       PIN - body 5   Assembly           CV JOINT              

Week 9 - Challenge 1 - Base Bracket Design AIM: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Creating B-Surface…

Week 9 - Challenge 2 - Switch Bezel Design:   Given Class-A Surface Class-A Draft analysis   Design steps: Before making any plastic product surface design we need to create tooling axis and with the help of different surfaces we can create tooling axis and for tooling axis, Bisecting method is used. Bisecting…

Week 9 - Challenge 3 - Bumper Aim: Creating the Bumper Plastic component through the given Class-A surface.   Inputs: Class A surface Thickness of the component 3 mm Process: Step 1) Tooling Direction Draft Analysis for Input to check proper Tooling direction Checking the proper direction for Tooling axis.…