Aim: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. STEP 1: Check the connectivity of the Class A Surface Class…

Aim: The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method. STEP 1: Creation of Tooling Axis The base surface of the Class–A was extracted and a point at the centre is created and an axis system was…

Object: To create a body of Bumper from the input given which was the A-surface of a Bumper. STEP 1: Creation of Tooling axis Tooling axis is the direction in which a core or cavity of mold opens. This Axis is very important to determine the orientation of the component in mold, core and cavity design. STEP 2: Creation…

Step 1: Creating Tooling Axis The Tooling Direction is basically the direction that the mold pulls a part. The mold is built in two separate pieces, basically. You have a Cavity side and you have the Core side. The Core pulls apart from the Cavity and that's the Dye line or the Tooling Direction. Extract the boundary…

Step 1: Tooling axis The Tooling Direction is basically the direction that the mold pulls a part. The mold is built in two separate pieces, basically. You have a Cavity side and you have the Core side. The Core pulls apart from the Cavity and that's the Dye line or the Tooling Direction. Check the best possible tooling…

Step 1: Tooling Axis The Tooling Direction is basically the direction that the mold pulls a part. The mold is built in two separate pieces, basically. You have a Cavity side and you have the Core side. The Core pulls apart from the Cavity and that's the Dye line or the Tooling Direction. Check the best possible tooling…

Step 1: Creation of Tooling Axis The Tooling Direction is the direction in which mould pulls a part. The mould is built with two unconnected parts named as Core and Cavity. The Core and the Cavity are pulled apart along the Tooling Axis in the Tooling Direction. For the given input check the best possible tooling…

Step 1: Creating 2D Drawing Each drawing must be made under geometrical sets. All drawings must be started by choosing positioned sketch. Figure must be drawn as per given drawing by using the profile commands. The Drawings must be iso-constraint using proper dimensions.  Step 2: Creation of 3D 2D Drawing is converted…

Step 1: Creation of Product File and Part File The door trim panel contains input of different surfaces. To work on these surfaces one new product file under assembly workbench is open. In this product file new part are added and the surfaces from original part file are separated and named as Master Section, Arm Rest,…

Introduction Hood is main component of a car at the front portion. It is used to decorate the car & add luxurious look. The shape of the bonnet is made aerodynamic in order to minimize the air effect.   Hood Design Consideration The hood of a car is considered as the frontal BIW enclosure component. Bonnets are designed…

Section modulus Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric properties used in design include area for tension, radius of gyration for compression, and moment of inertia for stiffness. Any relationship between these properties is highly…

Objective To design Fender as per given Master Section.   Fender A car tire fender is a plastic, metal, or rubber panel that bends over the wheel on the side of the car, extending from the front bumper to the car door. The main function of car fenders is to protect tires and braking systems from mud or other impurities…

  Roof Design An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. Because the earliest automobiles were designed in an era of horse-drawn carriages, early automobile roofs used similar…

1. Introduction Back door or tail gate simply refers to the back of the car that can open and close.it covering the rear of the vehicle. It provides access to a cargo area (trunk/boot). A tailgate hinged at the roof is a predominant characteristic of hatchbacks, estates/station wagons and lift backs. The door or opening…

Aim: Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. 1.     Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html)…

Q1. Aim: Download the following cad data & define it as Electrical support using the Electrical Part Design Workbench. Define all the necessary properties. P clamp Create two points one as entry and another as exit point on the circle centres. Create planes at two points and another at base. Switch to Electric Part Design.…

  Q1. Aim: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)  Download…

  Q.1 Aim: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumption for annotations like connect…

Q.1 Aim: Flatten the harness assembly completed in “week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view. Wiring Harness The wiring harness is the combination of electrical cables, or assembly of wires, that connects all electrical…

Aim Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Engine Wiring Harness A wire Harness, also Commonly referred to as a Wiring…

Aim Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Engine Wiring Harness A wire Harness, also Commonly referred to as a Wiring…

  Assemble and apply GD&T to the butterfly valve assembly drawing. Components of Butterfly Valve             Body             Stem             Retainer…

Note: 1. Answers are submitted in zip file.2. Unable to paste pictures in given space.

Note: 1. Answers are submitted in zip file.2. Unable to paste pictures in given space.

Note: 1. Answers are submitted in zip file.2. Unable to paste pictures in given space.

Note: 1. Answers are submitted in zip file.2. Unable to paste pictures in given space.

Note: 1. Answers are submitted in zip file.2. Unable to paste pictures in given space.

Project: Advanced Sheet Metal Design Using NX Cad Challenge_1_Casing Design.   Introduction Sheet Metal is metal formed by an industrial process into thin, flat pieces and it can be cut and bent into a variety of shapes. Sheetmetal is a comprehensive cold working process for metal sheets usually below 6mm, including…

Project: Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly. IntroductionSheet Metal is metal formed by an industrial process into thin, flat pieces and it can be cut and bent into a variety of shapes. Sheetmetal is a comprehensive cold working process for metal sheets usually below 6mm, including…

Project: Advanced Sheet Metal Design Using NX Cad Challenge_5_Odd Shaped Enclosure.IntroductionSheet Metal is metal formed by an industrial process into thin, flat pieces and it can be cut and bent into a variety of shapes. Sheetmetal is a comprehensive cold working process for metal sheets usually below 6mm, including…

Project: Advanced Sheet Metal Design Using NX Cad Challenge_6_Bracket. IntroductionSheet Metal is metal formed by an industrial process into thin, flat pieces and it can be cut and bent into a variety of shapes. Sheetmetal is a comprehensive cold working process for metal sheets usually below 6mm, including shearing,…

Project: Advanced Sheet Metal Design Using NX Cad Challenge_7_ Metal bracket-II. IntroductionSheet Metal is metal formed by an industrial process into thin, flat pieces and it can be cut and bent into a variety of shapes. Sheetmetal is a comprehensive cold working process for metal sheets usually below 6mm, including…