Week 3:- BiW Fixture Design Methodologies Challenges

1.What are the drawing templates? Drawing Templates: If compared with the verbal or written description, drawing offers a far better idea about the shape, size & appearance of any object or simulation or location, that too in quite less time. Hence it has become the best media of communication not only in engineering but…

AIM:               To Perform 3D finish for all units of assembly and Create a Rough locator.   3D FINISHING:  3d Finish is a process where the design is being fully finish and to be ready for final simulation…

01.What do you understand by the 3D finish process?                       3D-Finishing: It is the process before sending the part for the final simulation. The part should be checked for all proper clearances and represent the matching sides of a part by applying color codes. In this process the part is checked with hole…

Aim :-Design a Base Unit for the units designed for the above challenges with all weldments for the given Car Panel.Design the complete Fixture assembly (the units designed in the previous challenges can also be used). Make sure that all the 5 Panels given in the CAD data are fully…

OBJECTIVE:To design 3 different types of swivel clamp unit with different riser, Blade and Clamp Arm for the given car Panel and design a pin Clamp unit for the given Car Panel with optimum use of material and space constraint also considering Panel Thickness as 1mm for the given car panel.         …

1) What is the base unit? What are the typical parts of the base unit? Ans: A base unit is the unit designed to mount all other units (clamp unit, pin unit, rest unit etc) of the tool also other parts necessary for a tool like pneumatic valave box,trunking cable path will also be           …

REST UNIT AND CLAMP UNIT DESIGN OBJECTIVE: To design two Rest units and three Power Clamp units with different Riser, Blade and Clamp arm. ABSTRACT: While a car is in its production stage, several joining processes and other sheet metal processes are carried out on each panel before assembling them to get an entire vehicle…

OBJECTIVE: To design 2 different types of fixed pin unit with different pins, riser, blade & block and 2 different types of retractable pin unit with different pins, riser, blade, cylinder & block. INTRODUCTION : Pin unit is a unit designed to locate car panels using pins. Components that consist of the unit are…

1.What is Design Methodology? DESIGN METHODOLOGIES: In this methodology we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design tree, and how to name the particular…

  BIW FIXTURE BASICS CHALLENGE   1.What is the process of project execution activity? There are two types of industries. Line Builders - Design and manufacture with in our industry. Design Service Industries - Design and give it to a manufacuring industry. Line Builders RFQ-Request for quotation: The part that is to be…

  1.What is BIW & define its parts ? In Automotive industries, BIW (body in white) is the common terminology used to describe the sheet metal welded structure. This structure is married with other components like engine, Transmission system and trims are joined. The name is derived based on the appearance of the structure…

 1. Radar Mast :  2. Yacht Assembly :   MODELLING AND ASSEMBLING OF SUNSEEKER PREDATOR YACHT : Objective: The main objective is to produce a detailed model of different parts of yacht with the help of blue prints and some given dimensions, and assembling the entire model. Introduction: Solid works software…

DESIGN OF AMERICAN CHOOPER   INTRODUCTION           This Report Contains brief explanation of designing of American chooper  using solid works 3D modelling cad software ; from intial sketch to Final rendering including Solid Modeling, Surface Modeling tools explanation…

Aim:       To Assemble and apply GD&T to the butterfly valve assembly drawing. Commands Used: Add Component Move Component Assembly Constrains Butterfly Valve & Uses:                 A valve consisting of a rotating…

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AIM:-- For the Given Roof styling, create an ASSEMBLY by developing the essential flanges for the outer roof and creating the reinforcements. Provide appropriate dimensions and check for Draft analysis. Do a curvature study on the roof and perform calculations to determine the position of the Bow-roofs.…

AIM: To design a  Front FenderOBJECTIVE: To design a Fender mounting on the given model by using Master sketch by considering the safety and manufacturing feasibility for possible mounting region.                                                                       …

AIM: To create a report on fender regulation and to calculation the wheel arc area and prove whether the car will pass the standards or not by using the European standards. Fender: A fender is the part of a car, truck, motorcycle, or other vehicles that frames or covers a wheel well. Its main purpose is to prevent debris,…

OBJECTIVE: To Calculate the section modulus for the previously designed hood and optimized hood. To Come up with the new section that has improved section modulus of the previous section. MATERIAL OF THE HOOD: Stainless steel AISI 302 – cold-rolled – y = 520 MPa   SECTION MODULUS: Section modulus is the geometric property…

AIM: To design the Hood or Bonet of the front driving car by using the master section and standard procedure which is used in the OEM Manufacturer's. GIVEN MASTER SECTION: HOOD or BONET: Hood is the component which is placed over the engine compartment. The design of the hood is not only to enhance the look of the car,…

 UNDERBODY COATING Undercoating gives you an extra layer of protection against rust and corrosion, protecting your car. Undercoating will eventually wear out, but you can get years of protection from it. Even vehicles in warmer climates gain protection as debris is repelled and kept away from eating at the vehicle.…

Case:  Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away from Bangalore once in a month. Also, he will be using…

AIM: To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. DESIGN CRITERIA AND PACKAGING ASSUMPTIONS: Wiring harness routing shall provide ease in manufacturing, accessibility,…

  AIM: To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. DESIGN CRITERIA AND PACKAGING ASSUMPTIONS: Wiring harness routing shall provide ease in manufacturing,…

  AIM: To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. DESIGN CRITERIA AND PACKAGING ASSUMPTIONS: Wiring harness routing shall provide ease in manufacturing, accessibility,…

Aim:1) To Route the following harness layout in the Electrical workbench.2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors.3) TO PREPARE ELECTRICAL HARNESS FLATTENING & 2D DRAWING FOR WIRING HARNESS ASSY. Given:CAD data of the following Connectors:DT06-4SDT06-6SDT06-2SDT06-08SAStepsDownload…

Aim : Route the Given harness layout in Electrical workbench & Apply the Conditions. Ojectives : Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for annotations like connect 1 , 2 etc Check for the bundle warning. Add snap. Generate CAT.part of harness…

Aim: 1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors: DT06-4S DT06-6S DT06-2S DT06-08SA     Steps Download connector 3D data from te.com Converting the Mechanical…

 Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Create the Points and Planes in Part Design Work Bench. Define the part as support in Eletrical Part Design Workbench. Select the point and Plane for First entry point…

Create/Download Connector 3D - The 3D model of the connector is downloaded from websites or created manually.  Create required Geometrical Parameters - The required geometrical parameters like Connector Point, Bundle Entry Point, Cavity Point, Connector Axis, Cavity Axis, etc are created.  Define Part as Connector…

AIM     To make a full solid model from the provided master section and class A surface. INTRODUCTION: CATIA:          It means Computer-Aided Three-Dimensional Interactive Application.  It is computer aided designing software. This is software which is used to design 3D models with different workbenches.    CLASS A SURFACE:…

AIM :           To design part models and assemble the parts from the 2D sketches and dimensions provided to me. EXERCISES: QUICK RETURN MECHANISM                    2.CV JOINT 1.QUICK…

AIM     To make a full solid model from the provided master section and class A surface. INTRODUCTION: CATIA:          It means Computer-Aided Three-Dimensional Interactive Application.  It is computer aided designing software. This is software which is used to…

    AIM     To make a full solid model from the provided lower door trim A surface and make DOG HOUSE. INTRODUCTION: CATIA:          It means Computer-Aided Three-Dimensional Interactive Application.  It is computer aided designing software. This is…

AIM     To make a full solid model from the provided lower door trim A surface and create locator and heat stacks. INTRODUCTION: CATIA:          It means Computer-Aided Three-Dimensional Interactive Application.  It is computer aided designing software. This is…

AIM     To make a full solid model from the provided lower door trim A surface and make ribs & screw boss. INTRODUCTION: CATIA:          It means Computer-Aided Three-Dimensional Interactive Application.  It is computer aided designing software. This is software…